EXTENDED WORKBENCH. 
EXTENDED CAPACITIES

In the global market, successful companies cannot compromise on two basic things: high qualification of staff and state-of-the-art shop floor equipment. At JakuTec, we combine both for best results. More than 100,000 surgical instruments and implants leave our premises every year. German-made. German-crafted. 

overall_equipment

OVERALL EQUIPMENT

14,434 square feet (1,341 square metres) packed with the most modern equipment. Benefit from JakuTec’s unique competence and a high vertical range of manufacture all under one roof: CNC lathing and milling, measuring, laser welding and TIG welding (validated in-house processes), various surface treatment processes, a validated cleaning process as well as functional and technical laser marking. 

  • CNC centre: See separate information below.
  • ZEISS Contura G2 high accuracy measuring system for reliable and uncompromising quality assurance. High-speed scanning with very high accuracy. Process changes are detected at early stage.
  • Elmasonic X-tra line pro 800 ultrasonic cleaning line for complex cleaning tasks and relevant documentation
  • TRUMPF TruPulse 124 laser welding machine for high reproducibility and efficiency.
  • MERKLE LogiTIG240 TIG / GTAW welding device
  • TRUMPF VectorMark VWS 800 S with corresponding software TruTopsMark
  • Surface treatment technologies:
    Grinding
    Slide finishing | Barrel polishing
    Electropolishing
    Sand blasting | Glass bead blasting
  • SHOP FLOOR GALLERY – HAVE A LOOK
    CNC lathing

    CNC lathing

    Manual lathing

    Manual lathing

    Automated CNC milling

    Automated CNC milling

    CNC milling

    CNC milling

    Grinding

    Grinding

    Induction soldering

    Induction soldering

    Measuring

    Measuring

    Barrel polishing

    Barrel polishing

    Sand blasting

    Sand blasting

    Electropolishing

    Electropolishing

    Ultrasonic cleaning

    Ultrasonic cleaning

    Laser marking

    Laser marking

cnc_machining

CNC MACHINING

CNC MILLING CENTRE

When it comes to challenging milling tasks we rely on Hermle high-precision milling centres. They have a very large round component diameter thanks to their axis design and the way that the swivelling rotary table is integrated into the machine. They can process very large workpieces relative to the installation area and allow milling of most complex 3D contours and 3D free formed surfaces.

Our products are milled from solid blocks which ensures extremely inherent stability. This procedure minimises the weak points of welding seams, an essential quality e.g. for distractors or spreaders.

SolidCAM iMachining software allows us to use full depth of cut – even with small diametre tools – using the entire length of the tool in one pass. The optimised tool paths push cutting speed and productivity and thus contribute to short delivery times and a high level of process stability.

Our milling centre accomodates six machining centres for universal 5-axis CNC milling, and two machining centres for universal 4-axis CNC milling.

  • 4 x Hermle C600U
    5-axis milling centres
    with NC swivelling rotary table
  • 1 x Hermle C20U-RS05
    5-axis milling centre
    with NC swivelling rotary table and a robot system
    that allows 24/7 three-shift operation for large volumes
  • 1 x Hermle C20U
    5-axis milling centre
    with NC swivelling rotary table
  • 1 x Hermle B300
    5-axis milling centre
    with NC swivelling rotary table
  • 1 x Hermle C600U
    4-axis milling centre
  • 1 x Haas Super Mill
    4-axis milling centre
  • 2 x Bumotec 192
    multi-tasking machining Center
  • 1 x Bumotec 191
    multi-tasking machining Center

CNC LATHE CENTRE

  • STAR SV 12 CNC Automatic Lathe Centre
    +/- 0.015 mm (0.0006 in) dimensional accuracy
    max. machining Ø 16 mm (0.630 in)
    Traverse Z axis: 200 mm (7.87 in)
  • STAR SR32J CNC Automatic Lathe Centre
    +/- 0.015 mm (0.0006 in) dimensional accuracy
    max. machining Ø 16 mm (0.630 in)
    Traverse Z axis: 80 mm (3.15 in)
  • 5 x Tornos DECO 20
    max. machining Ø 20 mm (0.787 in)
  • 2 x Tornos Deco 10
    max. machining Ø 10 mm (0.393 in)
  • 1 x Spinner TTC300-52-SMMCY
experts_at_work

EXPERTS AT WORK

When you work together with JakuTec you are not just extending your workbench. Your are extending your team, the knowledge, expertise, experience and passion for precision. 52 highly qualified technicians make our shop floor what it is: a powerful package with an impressive range of technical skills and process competence. Each and every one works on your project with due diligence and guided by the ideal of the JAKOUBEK Maximum Coverage principle.

Our manufacturing strategy is based on quality, safety and cost-effectiveness. We frequently experience that the competence and know-how of the JAKOUBEK workers in our shop floor allow suggestions for improvement or optimisation of the manufacturing process – and thus for your product.

Our shop floor staff are trained according to the highly regarded German dual system which combines the acquisition of theory with on-the-job-practise. Our goal has always been state-of-the-art technical qualifications of our employees.
In addition to that, defined processes and effective monitoring ensure that both the mechanical and the manual processes are top-notch: German-made. German-crafted.